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  3. Turning around a custom-tolerance first article in under three weeks

Chatterjee Manufacturing Group

Turning around a custom-tolerance first article in under three weeks

A manufacturer needed a tighter-tolerance version of a standard bracket for a new product line, with no existing tooling for that spec. First article approval to full batch delivery landed inside their tight product-launch window.

Problem

Chatterjee's new product required a bracket variant with a tolerance tighter than anything in our standard catalog, and their product launch date left no room for a slow supplier qualification process.

Approach

We confirmed feasibility against their drawing within one business day, quoted a first-article sample at the tighter IT7 tolerance, and on approval scheduled the full batch immediately using the same tooling setup rather than a second round of adjustment.

Result

First article was approved on the first submission, and the full batch shipped within the three-week window Chatterjee needed to hit their launch date, with 100% of the batch passing inspection at the tighter tolerance.

First-article approval
1st submission
Total turnaround
< 3 weeks
Batch pass rate
100%

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